Fundamental
The plate evaporator is a new type of high-efficiency evaporator made up of a series of corrugated metal plates. Thin rectangular channels are formed between the plates. The plates are provided with openings. The openings form fluid flow channels. Heat is transferred between the high temperature medium and the low temperature medium through the thin plates. The number of plates determines the total heat transfer area. The plate is assembled between a fixed plate and a compression plate, and is compressed by tightening bolts. The plates are equipped with sealing gaskets, which seal the channels between the plates and guide the fluid to alternately flow into the respective channels. The corrugations of the plates cause fluid turbulence to improve heat transfer efficiency and form many support points, which are sufficient to withstand the pressure difference between the media. The fluid flow rate, physical properties, pressure drop and temperature difference determine the number and size of the plates. Plate heat exchangers are ideal equipment for heat exchange between vapor and liquid. The plate heat exchanger is shown in the figure below.
Main Feature:
1、High Heat Transfer Efficiency.
The special corrugated plate type designed by Jiangsu Heide can produce high-intensity turbulence. Compared with the traditional shell and tube evaporator, its heat transfer coefficient has been greatly improved. At the same time, it can also make the cold and hot fluid flow evenly across the entire plate, without heat exchange dead zone, and can obtain a good evaporation effect. Under the same pressure loss, the heat transfer coefficient is 3-5 times higher than that of the tube heat exchanger. The Heide plate evaporator is particularly effective at high concentration and high viscosity, and can work when the temperature difference is only 3-5°C.
2、Low heat loss, low energy consumption and low operating cost.
Due to the high heat transfer coefficient, the plate evaporator can work when the temperature difference between the end faces is 3-5℃. Due to its compact structure and small size, the outer surface area of the evaporator is also very small, so the heat loss is also very small. Generally, the plate evaporator does not need to be insulated. When used in multi-effect evaporation, it can effectively use the temperature difference of each effect and reduce the power of the vacuum pump group. When used in MVR system integration, it can save compressor power and reduce energy input.
3、 It is not easy to scale and block, easy to maintain, and has self-cleaning function.
It can control the flow rate of the material between the plates, so that the material will form a three-dimensional spiral flow between the specially designed corrugated plates of Jiangsu Heide company at a very low flow rate, which can achieve a strong turbulent state. The fluid flows in turbulent flow on the corrugated channel, which not only reduces fouling, but also makes chemical cleaning more effective. Compared with the shell-and-tube type, the hold-up volume is small and only a small amount of cleaning agent is needed. The flexible design of the Heide plate evaporator means that the heat conduction surface is easy to check and easy to clean mechanically. Just remove the clamping bolt and loosen the pressure plate.
4、Small footprint and easy expansion.
The detachable plate evaporator developed by Jiangsu Heide company, its biggest feature is that the heat transfer element plates can be detached and combined. When increasing or reducing the evaporation area, it is only necessary to loosen the clamping bolts and add or remove the plate pack on the existing frame. This is a major advantage compared to shell-and-tube evaporators, whose production capacity is fixed at the time of installation.
5、The use is safe and reliable, and the product quality is high.
On the sealing device between the plates, Jiangsu Heide company specially designed two seals, and at the same time, it is also equipped with a signal hole. Once leakage occurs, it can be excluded from the evaporator, which not only prevents steam and material from mixing, but also To the role of security alarm. In addition, the very low hold-up means that at any given time, almost no product remains in the concentration evaporator. The heating time is short and the start-up is fast. It is especially suitable for heat-sensitive products, and the product quality can be effectively guarantee.
6、save space, save construction, installation costs.
Jiangsu Heide companies carrying plate evaporator design, compact device, small footprint, simple layout, small size, saving installation costs and installation space, significantly reducing plant construction costs.
Application range:
The plate evaporator designed by Jiangsu Heide Company, including plate rising film evaporator, plate falling film evaporator, plate condenser, plate forced circulation evaporator, has been widely used in single-effect evaporation, multi-effect evaporation and MVR evaporation concentration system. Jiangsu Heide Company has rich experience and can design and select various plate evaporators, concentrated evaporators and evaporation systems according to user needs, and specify a complete set of solutions and products for users. It has been widely used in medicine, food, Evaporation and concentration of water or solutions and wastewater treatment in industries such as fruit juice, dairy products, liquid medicine, chemical industry, light industry, sugar, biological products, sewage treatment, machinery, metallurgy, petrochemical industry, shipbuilding and other industries.